WillControl mixing plant batch control system

Developed in-house by Tecwill, the WillControl system is an user-friendly and fully automatic Windows-based control system utilizing AI technology. The system leverages today’s latest bus technology and data transfer methods, enabling reliable and fast operation.

WillControl control system

The new control system ensures existing plants more reliable production and better quality.

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The WillControl system supports the control of concrete production from proportioning/dosing to quality control. The system can be composed of suitable control modules according to customer application needs. The software application can be designed, for example, for the production of ready-mix concrete, precast concrete or both. The system can also be used to update or upgrade the control systems of existing plants, providing report capabilities on the basis of actual standards, such as EN 206-1.

The WillControl system is flexible. It can be linked to the customer’s ERP-system, including ticketing, invoicing, material management or concrete disposition programs. The system offers versatile reporting features according to the actual needs of concrete producers.

The WillControl control system has been developed according to the requirements of the EN 206-1 standard.

Simply the world’s best concrete

Self-learning AI-based dosing and weighing algorithm

Tecwill's AI based dosing and weighing algorithm enables faster throughput with more repeatable batch quality. The improved weighing of materials provides the correct slump and better dosing deviation.

This leads to huge savings in production costs. It also saves cement and reduces CO2 emissions of concrete production.

Boost productivity with higher capacity

Automatic slump control in wet batch plants

Ever wondered why concrete surfaces sometimes show tone inconsistencies or even cracks?

The reason – batch-to-batch slump variations due to inaccurate weighing and moisture control. In fact, this can even ruin the whole load.

An automatic slump control tackles this issue head-on. Say yes to smoother surfaces, stronger structures and more consistent concrete batches. 

  • Enjoy higher efficiency with more precise control over the mixing process
  • Benefit from the automatic slump control for consistent concrete quality
  • Boost productivity with higher capacity

Benefits and features

Self-learning AI-based dosing and weighing algorithm

- More repeatable batch quality

- Less cement and carbon emissions

- Short weighing time increases plant production capacity

WillControl is the ideal tool for all necessary concrete production functions

- Handles material proportioning/dosing according to the specific mix design

- Controls fully automatic concrete production

- Supervises concrete, aggregate and product quality control

- Collects relevant information for invoicing

- Works with graphics and allows easy use of interfaces

- Is based on Windows XP

- Provides comprehensive operations management and reporting tools and connects to common accounting software

- Builds a network of geographically distant production locations

WillControl assists in improving competitiveness and profitability

- Same system for all functions

- Reduced personnel

- High quality at minimum cost

- Economical use of cement

- Increase in productivity

 
WillControl control system enables

- Measures aggregate moisture

- Versatilely adjusts concrete consistency

- Produces warm concrete and heats aggregates

- Automatically doses chilled water and flaked ice

WILLCONTROL SERVES THE ENTIRE CONCRETE COMPANY

Batchman

  • Handles material proportioning/dosing according to the specific mix design
  • Controls fully automatic concrete production
  • Supervises concrete, aggregate and product quality control
  • Works with graphics and allows easy use of interfaces
  • Versatilely adjusts concrete consistency
  • Produces warm concrete and heats aggregates

Company

  • Same system for all functions
  • Reduced personnel
  • High quality at minimum cost
  • Economical use of cement
  • Increase in productivity

 

 

 

End-customer

  • Provides comprehensive operations management and reporting tools and connects to common accounting software
  • Builds a network of geographically distant production location

The WillControl software consists of the following modules

WillConBet
  • Processes orders, customer data, mix designs, raw materials and control information
  • Provides delivery notes and comprehensive reporting
  • Provides data required for invoicing
  • Monitors and optimizes the plant capacity
  • Measures aggregate moisture
  • Adjusts concrete consistency (ready-mix, precast or earth-moist concrete)
  • Heats aggregates and produces warm concrete
  • Doses chilled water and flaked ice
WillConPros
  • Process flow chart and visualization
  • Manual operation and alarms
  • Level measurements, temperatures and moisture content

 

WillConMix
  • Aggregates grain size charts and screening results
  • Concrete mix design proportions
  • Mix design comparison and optimum mix search
  • Direct transfer of mix designs to be used for batching
  • Economical cement use and constant concrete quality

 

WillConQuality
  • Control of aggregate quality
  • Testing and monitoring of fresh / hardened concrete quality
  • Improvement in producer’s quality image
  • Reporting and samples

 

WillConRem
  • Remote operation
  • Customer service
  • System upgrades
  • Fault correction

 

WillConInv
  • Connects to external invoicing software
  • Connects different production locations to a central disposition

 

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